Application of CREAFORM 3D Scanner in Mechanical Manufacturing
Application of CREAFORM 3D Scanner in Mechanical Manufacturing Production
Mechanical manufacturing covers a wide range, and its application is closely related to people's lives. It is known as the "heart of industry." Involved in power machinery, lifting machinery, transportation machinery, chemical machinery, textile machinery, machine tools, tools, instruments, large equipment and other industries, so the machinery manufacturing industry provides technical equipment for the entire national economy. Since the reform and development, with the vigorous development of the machinery manufacturing industry, the national economy and national strength have been greatly improved, and the application of 3D measurement technology in the field of machinery manufacturing has become more and more extensive, providing a variety of solutions for the development of the industry.
1. Three-dimensional acquisition and reverse design
Traditional production methods are designed and re-engineered through CAD software through measurement and data acquisition. Producers are time-consuming and laborious, and they do not necessarily get satisfactory parts. It is the traditional measurement method of contact type, such as three-coordinates, special fixtures, etc. The detection efficiency is also very low. It is likely to cause unnecessary secondary damage to the parts during the measurement process and there are more dead angles. The Creaform Scanner Handyscan 700 series optical scanner provides reliable and realistic 3D data without causing wear and tear on the scanned workpiece. The software can quickly acquire the model by acquiring key dimensions based on the scanned data. Help engineers complete production in the shortest cycle. Compared with the traditional manufacturing method, the production cycle can be significantly reduced, and the production efficiency is greatly improved. Take machine manufacturing companies as an example: they can produce complex parts almost overnight by using CAD data directly.
2. Customization and secondary development
Because industrial design often needs to meet the individual needs of customers, the production of specific components, and product development and iterative innovation has become a major problem in mechanical production and processing. Using the original scan data of itself or competing products, it can be used for secondary development and design improvement of products, achieving a breakthrough in performance at low cost. The shape data obtained by the analysis can be improved on the basis of the original, or the product drawings can be reversely designed for processing. Improvement and verification using the sophisticated design of old-fashioned classic products has become an indispensable part of production. Through the reverse modeling of the Handyscan700 3D scanning, the structure can be reconstructed, which has important significance for data preservation and technological innovation.
3. Data verification and maintenance
The obtained three-dimensional data is compared with the three-dimensional drawing, and the deviation of each position of the workpiece is quickly and accurately obtained, and a correction scheme is given based on the comparison result. Handyscan700 scans with less dead angles, complex surfaces, concentricity, cylindricity, etc. It is difficult to obtain the detected data by traditional methods, and it can be easily obtained. At the same time, fast scanning can also improve the efficiency of detection, reducing time and labor costs. For example, the use of mechanical products will inevitably break, and many mechanical products often play a vital role in many assembly lines. In the event of an accident, it is necessary to stop maintenance, the damage will be huge, so for mechanical products Maintenance and maintenance are very important.
4. Mold inspection and data archiving
Many key parts of the mold will wear out during the process of use, and need to be repaired regularly. And how much to repair, where to repair is a difficult problem in mold testing. The Handy scan700 handheld laser 3D scanner makes it easy to capture the shape data of the entire mold. By comparing the 3D shape data with the original drawing, you can clearly see the deviation of each part through the chromatogram. The accurate measurement is also the mold. The fix provides the foundation.
About Creaform
Creaform's headquarters and manufacturing operations are located in Levis, Quebec, Canada, with innovation centers in Levis and Grenoble, France, in the US, France, Germany, Brazil, China, Japan, India, Both Korea and Singapore have branch offices. Creaform is a division of AMETEK Ultra Precision Technologies, the world's leading manufacturer of electronic instrumentation and electromechanical equipment with annual sales of approximately $4 billion.
About Zhongxian Hengye
Beijing Zhongxian Hengye Instrument & Meter Co., Ltd. is a high-tech enterprise founded by Tsinghua University's Industrial Engineering Department alumni. Service providers dedicated to advanced measurement technology and measurement concepts provide advanced, professional and cost-effective scientific instrument solutions for the automotive, education, aerospace, manufacturing and cultural relics protection fields. The company's 3D product services division provides 3D portable measurement technology products and engineering services. Provide complete and viable service solutions in areas such as 3D scanning, reverse engineering, quality control, non-destructive testing, product development and numerical simulation (FEA/CFD). The company's products and services are targeted at industries such as automotive, aerospace, consumer goods, heavy industry, healthcare, manufacturing, oil and gas, power generation, and research and education.
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