The printing machine beer machine master three fingers scrapped! 20 details worthy of attention in the print shop

Source: Paper cited future network

Since the safety accident occurred in Shenzhen Shiyan beer machine master, recently, a small video was forwarded in the major beer fleets! The location of the incident is under investigation...

The video content can’t be looked up and it’s not uploaded. The netizen calls “Too horror!”

It is said that the details determine success or failure! The management of the printing workshop is so numerous that it is easy to ignore some minor problems. But this is often a small problem that has led to major accidents.

Today, Xiaobian shares some details that need attention in the workshop management process, and hopes to provide some ideas and suggestions for the management of the factory details.

Detail 1: The voltage at the outlet is identified above all power outlets.

Purpose: To prevent low voltage devices from being mistakenly connected to high voltages.

Detail 2: The “push” or “pull” is identified in front of and behind all doors.

Purpose: It can greatly reduce the chance of damage to the door, and it is very convenient for normal entry and exit.

Detail 3: The product instructions for emergency production are distinguished by additional colors.

Purpose: Remind the priority of the production line, prioritize inspections, prioritize packaging and prioritize shipments.

Detail 4: All containers with high internal pressure should be firmly fixed, such as fire extinguishers and oxygen cylinders.

Purpose: To reduce the occurrence of accidents.

Detail 5: When a new person is working on the production line, “newcomer work” is identified on the newcomer's arm.

Purpose: On the one hand, remind the newcomers to be a newbie. On the other hand, the QC staff on the Internet can be specially taken care of.

Detail 6: A door that has been in and out of the factory but needs to be closed all the time, and a lever that can be "automatically closed" can be installed on the door.

Purpose: On the one hand, it can ensure that the door is always closed, and on the other hand, the chance of damage to the door is reduced (no one will force the door to open and close).

Detail 7: Prescribe the maximum and minimum stocks of finished products, semi-finished products, raw materials, and identify the current inventory.

Purpose: Clearly aware of the real inventory situation. Preventing inventory from being too high can also prevent products that are sometimes needed but not in stock.

Detail 8: The switch button of the production line should not be oriented towards the aisle. If it is necessary to face the aisle, it is better to add the cover for protection.

Purpose: This will prevent the traffic on the aisle from colliding with the button and causing unnecessary accidents.

Detail 9: The control center of the factory does not allow outsiders to enter except for the staff.

Purpose: To prevent major accidents caused by “curious” by unrelated people.

Detail 10: A pointer table such as an ammeter, a voltmeter, a pressure gauge, etc., with a striking marker to identify the range in which the pointer should be in normal operation.

Purpose: It is easier to know if the device is in normal condition under normal working conditions.

Detail 11: Don't be too convinced of the temperature displayed on the device. Regular use of the infrared thermometer for repeated confirmation is a necessary task.

Purpose: To avoid a wide range of quality defects due to equipment temperature errors.

Detail 12: The first piece does not only refer to the first piece produced on the same day. As described below, in the strict sense, it is the “first piece”: the first piece after daily boot, the first piece after the replacement, the machine fault repair The first piece, the first piece after repairing or adjusting the mold, the first piece after the quality problem, the first piece after the replacement of the operator, the first piece after the re-setting of the working condition, the first piece after the power failure, and the pre-work First piece and so on.

Purpose: It can prevent the occurrence of fish that are leaking from various defective products.

Detail 13: The tools for the locking screws are magnetic and easy to remove.

Purpose: In case the screw is dropped on the workbench, it is also very easy to use the magnetic attraction of the tool.

Details 14: Received work contact sheets, coordination books, etc., if they cannot be completed on time or cannot be completed, they should be submitted to the issuing department in writing and explain the reasons.

Purpose: It is possible for the issuing department to understand the actual situation for the first time and adjust the countermeasures in time.

Detail 15: As far as the production line layout permits, try to distribute similar products to different production lines and different workshops for production.

Purpose: The likelihood of such similar products mixing up is reduced.

Detail 16: Color pictures for packaging, sales, salesmen, etc.

Purpose: To reduce the probability that they will admit the wrong product.

Detail 17: All the tools in the lab are hung on the wall and their shapes are drawn on the wall.

Purpose: In this way, once the tool is borrowed, it is very easy to know.

Detail 18: In the statistical analysis report, every other line is shaded as the background color.

Purpose: This report looks much clearer.

Detail 19: For some important test equipment, the daily “first piece” is tested with specially selected “bad parts”.

Purpose: It is clear that the reliability of the equipment meets the requirements.

Detail 20: For some products with important appearance, it is not necessary to use iron testing tools. Some homemade plastic or wooden testing tools can be used.

Purpose: The probability of such a product being scratched is reduced.

Editor in charge: Ge Hongyan

Proofreading: Ge Hongyan

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