Woodworking machine operating procedures
2024-04-16 08:08:09
Applicable models:
1, woodworking lathe: TП200, other woodworking lathes.
2, woodworking milling machine: MX529 (ФM), MX5212, Ф-3, X519, MX518 (ФЩ-3), MX2116A, wood milling 2120, opening machine, slotting machine.
3, woodworking planer: MB403 (CП30-1) MB206 (438), CP6-2, MB503A (412), БP-75, CФ-6, JF5001, other woodworking planers.
1, woodworking bed: 296,211, MK515, other woodworking bed.
2, woodworking sawing machine: Ф 48" sports car band saw machine, Ф 36" band saw machine, T-80, Л C80-2, 70-10-1, MJ224 (YH), ​​Ц - 2M, wood saw 109, ЦД K-4, ЦД K -2, ПK3-2, 91932, other woodworking sawing machines.
one,
Where a woodworking machine tool with a dedicated operation is fixed, the operator must pass the examination and hold the "equipment operation certificate" of the machine tool to operate; the woodworking machine tool without a fixed person operation shall enable the personnel to hold the equipment of the machine tool. The operating certificate can be used with the machine.
Second, earnestly implement the following general rules for woodworking machine tools:
(1) Seriously before work:
1. The machine tool with special person operation is fixed. The operator should carefully read the shift record to understand the operation and problems of the previous machine.
2. Check the machine tool and the work site. If there are any items that are not related to the work, it should be removed.
3. Check that the safety protection device should be completed. Machines without guards are not allowed to operate.
1. The inspection operation should be in a non-working position.
2. Check that the electrical distribution box should be closed and the electrical grounding is good.
3. Check that the oil quantity in the lubricating oil storage part should be sufficient and sealed. The oil mark, oil cup, grease nipple, etc. should be complete, the installation is correct, and the oil eye is not blocked. Refueling as specified in the lubrication chart.
4. Machines that have been parked for more than one shift should be commissioned for empty operation, and it is confirmed that the operation is normal before working.
(2) Seriously at work:
1. The machine tool with a dedicated person is fixed. The operator should stick to the post, operate it carefully, and do nothing to do with the work. Stop when leaving the machine and turn off the power. If there is no machine that has been returned to the special person, the user should stop and cut off the power after completing the machine.
2. The cutters and wood materials should be properly clamped and fastened.
3. The mechanical shifting of the drive and feed must be stopped after the cutter leaves the workpiece.
4. Note that the wood must not have nails to prevent damage to the tool.
1,
Pay close attention to the operation of the machine tool, lubrication, temperature rise, sound situation, and find any abnormal phenomena, stop parking immediately, and then work after troubleshooting.
2,
When the machine tool accident occurs, it should stop immediately, keep the accident site, and report to the relevant departments for analysis and processing.
(3) After work, earnestly:
1. Put the operating handle in the non-working position and cut off the power.
2. Wipe the machine and clean the work site.
3. Fixed the machine tool operated by a special person. The operation should fill the machine problem found in the class on the handover record book and do the shift work.
Third, carefully implement the following special provisions of woodworking machine tools: (1) woodworking lathe: the tool should be mounted on an adjustable tool holder or hand held close to the tool holder for turning, not allowed to hold the turning.
(2) Woodworking Milling Machine:
1. It is necessary to wait for the spindle to run normally before the tool can be milled. When using the large diameter milling cutter, the slow milling should be started.
2, the spindle lifting should not be too fast, the depth of effort should not be too large, manual feeding should be even.
3. When the spindle needs to be reversed, the tool must be retracted from the workpiece, and the spindle rotation will stop before reversing.
4, ФM woodworking milling machine, only allowed to use the cutter head at 1320 rev / min speed, the remaining 2010, 2645, 4080 three speeds are not allowed to use the cutter head for milling.
(3) Woodworking planer:
1. Manually cranking before work, to confirm that the tool is flexible before starting the machine.
2. After the machine is running normally, it can be planed.
3. Planing: (1) The protective plate should be moved according to the width and width of the wood.
(2) When planning the planing, pay attention to check whether the thrift on the wood is dead or alive, so as not to cause injury.
4, pressure planing: planing materials should pay attention to the big head and small tail of the wood, according to the size of the wood to give appropriate power, the maximum should not exceed 5 cm.
(4) Woodworking sawing machine:
1. Circular sawing machine:
(1)
Check that the circular saw blade should be installed correctly and securely before work. It should be flexible to rotate with a manual drive.
(2)
When the sawing material is fed, the feeding amount is not too large. If the saw blade speed is slow due to excessive feeding, the wood should be pulled back slightly, and the number of revolutions should be restored before feeding.
2, ordinary band saw:
(1) Before the work, the saw blade should be adjusted to be elastic, and the top of the tooth is higher than the end face of the flywheel.
(2)
When adjusting the slope of the workbench as needed, be careful not to touch the saw blade and the clamp. After the work is finished, level the workbench in time.
(3)
When the sawing material is fed, the feeding amount is not too large. If the saw blade speed is slowed due to excessive feeding, the wood should be retraced slightly, and the number of revolutions should be restored before feeding.
(4) After the work, the upper flywheel is lowered to relax the saw blade.
3, 48" sports car band saw machine:
(1) Do it before work:
1 Adjust the saw blade to make it elastic, and the top of the tooth is 20 mm above the edge of the flywheel.
2
The upper and lower rolling heads have hardwood blocks to clamp the saw blade so that the saw blade does not swing, but it cannot be clamped too tightly to cause the saw blade to heat up.
3 Close the wooden protective cover door of the upper flywheel.
(2) Work at work:
1 When the saw is sawn, the clutch that adjusts the movement of the band saw is separated, so that it can be adjusted at any time.
2 The slag should be rubbed with kerosene or water to lubricate and cool.
3 The upper rolling head slider should be moved to the upper rolling head 50 to 100 mm from the sawn wood.
4 should be based on the size of the sawn wood, the texture is soft and hard and determine the speed of the sports car.
5 When you are cutting a round material, you only need to tie it up. When the round material is thin, you must pull it up and down.
6 When the wood saws off the side skin or a wooden board, the sports car should be returned to prevent the wood from colliding with the saw blade due to deformation.
7 When the wood saw fails in the middle of the road and the sports car is to be returned, the joystick mounted on the sports frame to stop the movement of the wooden frame should be held without moving the wooden frame.
8 Do not work on lubricating oil or tightening bolts when the machine is in motion.
9 When the machine tool is stopped or the sports car is loaded, the sports joystick controller should be controlled (3) to lower the upper flywheel and relax the saw blade.
1, woodworking lathe: TП200, other woodworking lathes.
2, woodworking milling machine: MX529 (ФM), MX5212, Ф-3, X519, MX518 (ФЩ-3), MX2116A, wood milling 2120, opening machine, slotting machine.
3, woodworking planer: MB403 (CП30-1) MB206 (438), CP6-2, MB503A (412), БP-75, CФ-6, JF5001, other woodworking planers.
1, woodworking bed: 296,211, MK515, other woodworking bed.
2, woodworking sawing machine: Ф 48" sports car band saw machine, Ф 36" band saw machine, T-80, Л C80-2, 70-10-1, MJ224 (YH), ​​Ц - 2M, wood saw 109, ЦД K-4, ЦД K -2, ПK3-2, 91932, other woodworking sawing machines.
one,
Where a woodworking machine tool with a dedicated operation is fixed, the operator must pass the examination and hold the "equipment operation certificate" of the machine tool to operate; the woodworking machine tool without a fixed person operation shall enable the personnel to hold the equipment of the machine tool. The operating certificate can be used with the machine.
Second, earnestly implement the following general rules for woodworking machine tools:
(1) Seriously before work:
1. The machine tool with special person operation is fixed. The operator should carefully read the shift record to understand the operation and problems of the previous machine.
2. Check the machine tool and the work site. If there are any items that are not related to the work, it should be removed.
3. Check that the safety protection device should be completed. Machines without guards are not allowed to operate.
1. The inspection operation should be in a non-working position.
2. Check that the electrical distribution box should be closed and the electrical grounding is good.
3. Check that the oil quantity in the lubricating oil storage part should be sufficient and sealed. The oil mark, oil cup, grease nipple, etc. should be complete, the installation is correct, and the oil eye is not blocked. Refueling as specified in the lubrication chart.
4. Machines that have been parked for more than one shift should be commissioned for empty operation, and it is confirmed that the operation is normal before working.
(2) Seriously at work:
1. The machine tool with a dedicated person is fixed. The operator should stick to the post, operate it carefully, and do nothing to do with the work. Stop when leaving the machine and turn off the power. If there is no machine that has been returned to the special person, the user should stop and cut off the power after completing the machine.
2. The cutters and wood materials should be properly clamped and fastened.
3. The mechanical shifting of the drive and feed must be stopped after the cutter leaves the workpiece.
4. Note that the wood must not have nails to prevent damage to the tool.
1,
Pay close attention to the operation of the machine tool, lubrication, temperature rise, sound situation, and find any abnormal phenomena, stop parking immediately, and then work after troubleshooting.
2,
When the machine tool accident occurs, it should stop immediately, keep the accident site, and report to the relevant departments for analysis and processing.
(3) After work, earnestly:
1. Put the operating handle in the non-working position and cut off the power.
2. Wipe the machine and clean the work site.
3. Fixed the machine tool operated by a special person. The operation should fill the machine problem found in the class on the handover record book and do the shift work.
Third, carefully implement the following special provisions of woodworking machine tools: (1) woodworking lathe: the tool should be mounted on an adjustable tool holder or hand held close to the tool holder for turning, not allowed to hold the turning.
(2) Woodworking Milling Machine:
1. It is necessary to wait for the spindle to run normally before the tool can be milled. When using the large diameter milling cutter, the slow milling should be started.
2, the spindle lifting should not be too fast, the depth of effort should not be too large, manual feeding should be even.
3. When the spindle needs to be reversed, the tool must be retracted from the workpiece, and the spindle rotation will stop before reversing.
4, ФM woodworking milling machine, only allowed to use the cutter head at 1320 rev / min speed, the remaining 2010, 2645, 4080 three speeds are not allowed to use the cutter head for milling.
(3) Woodworking planer:
1. Manually cranking before work, to confirm that the tool is flexible before starting the machine.
2. After the machine is running normally, it can be planed.
3. Planing: (1) The protective plate should be moved according to the width and width of the wood.
(2) When planning the planing, pay attention to check whether the thrift on the wood is dead or alive, so as not to cause injury.
4, pressure planing: planing materials should pay attention to the big head and small tail of the wood, according to the size of the wood to give appropriate power, the maximum should not exceed 5 cm.
(4) Woodworking sawing machine:
1. Circular sawing machine:
(1)
Check that the circular saw blade should be installed correctly and securely before work. It should be flexible to rotate with a manual drive.
(2)
When the sawing material is fed, the feeding amount is not too large. If the saw blade speed is slow due to excessive feeding, the wood should be pulled back slightly, and the number of revolutions should be restored before feeding.
2, ordinary band saw:
(1) Before the work, the saw blade should be adjusted to be elastic, and the top of the tooth is higher than the end face of the flywheel.
(2)
When adjusting the slope of the workbench as needed, be careful not to touch the saw blade and the clamp. After the work is finished, level the workbench in time.
(3)
When the sawing material is fed, the feeding amount is not too large. If the saw blade speed is slowed due to excessive feeding, the wood should be retraced slightly, and the number of revolutions should be restored before feeding.
(4) After the work, the upper flywheel is lowered to relax the saw blade.
3, 48" sports car band saw machine:
(1) Do it before work:
1 Adjust the saw blade to make it elastic, and the top of the tooth is 20 mm above the edge of the flywheel.
2
The upper and lower rolling heads have hardwood blocks to clamp the saw blade so that the saw blade does not swing, but it cannot be clamped too tightly to cause the saw blade to heat up.
3 Close the wooden protective cover door of the upper flywheel.
(2) Work at work:
1 When the saw is sawn, the clutch that adjusts the movement of the band saw is separated, so that it can be adjusted at any time.
2 The slag should be rubbed with kerosene or water to lubricate and cool.
3 The upper rolling head slider should be moved to the upper rolling head 50 to 100 mm from the sawn wood.
4 should be based on the size of the sawn wood, the texture is soft and hard and determine the speed of the sports car.
5 When you are cutting a round material, you only need to tie it up. When the round material is thin, you must pull it up and down.
6 When the wood saws off the side skin or a wooden board, the sports car should be returned to prevent the wood from colliding with the saw blade due to deformation.
7 When the wood saw fails in the middle of the road and the sports car is to be returned, the joystick mounted on the sports frame to stop the movement of the wooden frame should be held without moving the wooden frame.
8 Do not work on lubricating oil or tightening bolts when the machine is in motion.
9 When the machine tool is stopped or the sports car is loaded, the sports joystick controller should be controlled (3) to lower the upper flywheel and relax the saw blade.
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