Panel furniture production process and process
For the convenience of operation, the plate furniture is usually divided into two lines, A and B. The line of the A line is the MDF sticker or the white oil coating line.
A: cutting material - pressing plate (nailing) - clearing edge (grooving) - rolling machine - batch gray - sticker - primer - dry sand - topcoat - installation
B: Processing board (decorative panel) processing route is specifically: cutting material - pressing plate - clearing edge (opening - boring machine - edge sealing - trimming - installation is simple because B line working procedure, usually B line opening time is faster than A line The material time is delayed by 3-4 days, so that the two lines can be packaged.
Panel furniture manufacturing process requirements and tools used
1. Tools required for the mechanism section: paper machine, electronic saw, gang saw, nail frame, cold press, double-head saw, row drill, push table saw, end mill, flower slot machine, edge banding machine, etc.
2. Some tools and quality requirements for the mechanism section:
1). Process requirements for paper pressing: processed sheets, paper must be firm and smooth, and do not allow degumming, separation, bubbles, scratches, wrinkles, rotten paper, indentations and other debris.
2). Quality requirements for presses:
a. The gluing of the plate should be firm and no degumming is allowed. When the plate is auxiliary, it must be aligned with the adjacent sides of the skeleton. The position deviation of the upper and lower plates after cold pressing is less than 1.5cm.
b. The surface of the parts after cold pressing should be clean and flat, and no obvious skeleton marks, bending deformation, scratches and excessive glueing are allowed.
c. The curved core strips should be tight, the surface should be flat, and the transition is naturally free of glue contamination.
3). Quality requirements of the milling machine:
a. Mold making must be accurate, the shape size after processing is consistent with the drawing, and the tolerance of the non-joining position is ±1.5mm.
b. The processing surface must be smooth, the lines are smooth, the transition is natural, the surface of the parts after processing is smooth, no cracking, scratches, etc., the surface of the parts is clean, no debris, no wood chips.
3. Paint section quality requirements:
1). Quality requirements for white blank grinding: There should be no burrs on the surface of the parts, the edges should be smooth, there should be no unevenness, and the corners of the board surface should be chamfered. It is better not to scratch the hands. After grinding, there should be no degeneration phenomenon.
2). The quality requirements of the batch ash: the surface is firm, smooth, uniform in thickness, sanding is not allowed, and there should be no pits, sand holes, pores, accumulated putty, etc. The putty of the hole must be cleaned, and the parts not to be dusted must be keep clean.
3). Quality requirements of primer: strictly adjust the paint according to the formula, clean the board surface, the coated surface can not have pinholes, granular, lacquer slag, uneven spraying, no sag, no shrinkage, rising edge, bubbling, etc. The coating must cover the bottom of the batch.
4). Quality requirements of dry sand: The smoothed paint surface is smooth, there can be no pinholes, nail holes, sand coating can not be worn, the sand road should be straight and thin, there should be no groove marks, sand marks of the grinding machine, if The corners, wiring and arcs of the sand-coated paint must be re-primed and polished.
5). Sticker parts requirements: After polishing, the parts should be smooth and bright, sand-transparent, inorganic shadow sand marks, no sand penetration bottom, scratching phenomenon, after polishing, it should be wiped clean before returning to the iron frame.
6). White background quality requirements: bright, matte parts, must use 400 #, 600 #, 800 # sandpaper, the polished parts should be smooth, bright, inorganic shadow sand marks, no sand penetration bottom, fluffing phenomenon, However, it is necessary to be sand-permeable, and there must be no insufficiency. The sand-wearing parts must not be covered with a grease pen.
7). Blowing dust treatment quality requirements: The painted surface is clean and free of ash and dust particles. The wood chips in the hole and slot must be cleaned.
8). The quality requirements of the topcoat: the surface is sprayed evenly, smooth and smooth, and there must be no sag, shrinkage, rising edge, bubbling or wrinkling. The outer part of the line is basically the same as the plane, no accumulation of paint, no need to spray the part. Keep it clean and the edges of the paint line are neat.
9). Transparent oil spray quality requirements: the surface is sprayed evenly, smooth and smooth, no sag, shrinkage, and no need to spray parts, keep clean, and the edge of the paint line is neat.
10). Polishing quality requirements: The surface of the polished plate has a mirror-like luster. There must be no visible polishing lines, no dust, wrinkles, bubbling, etc. After polishing, the residual wax must be wiped clean.
4. Packing section quality requirements:
1). Manual trimming, coloring quality requirements:
a. The parts after trimming are not allowed to have trauma, sand injury, scratches, etc., keep the board surface clean, and do not allow wood chips, glue and other debris.
b. The side strips after manual trimming must be smooth, and the right-angled parts should be sanded. Keep a right angle and do not sand into a circular arc.
c. After trimming, the parts should be color-treated. The color of the color should be consistent with the color of the board surface, and too much color difference is not allowed.
2). Manual installation quality requirements: The components must be installed firmly, keep the board surface clean, and do not allow scratches, indentations, bumps, and scratches on the surface.
3). Packaging quality requirements:
a. The product must be inspected before it can be packaged. The parts must be placed according to the stacking requirements of the packing list.
b. The sealing tape must be firmly attached, the packing tape must also be tight, and the product stack must be in accordance with the requirements.
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