Foam dyeing technology brings new innovations to the denim industry

With the introduction of foam dyeing technology, the denim industry has begun to transform. The foam dyeing process of IndigoMillDesigns (IMD) will allow the fabric factory to produce less waste than traditional dyeing processes. Foam dyeing of yarns is an environmentally friendly, cost-effective new process.

In addition to reducing waste, smaller fabric runs will bring exciting design and marketing innovations to the denim industry. Foam dyeing technology will change the denim industry

Ralph Tharpe, founder and managing partner of IMD, said: "In the early days of our research, we found that in combination with IndigoZERO technology, yarn dyeing for denim is better, zero rinse water discharge and chemistry for dyeing indigo The reduction in the product greatly increases the sustainability of the process while reducing processing time and cost."

Together with Gaston Systems Inc., IMD will work with early adopters to build machines that can run this innovative new process. Gaston's proprietary foam generation and application technology is incorporated into the Texas Technology Research Machine.

Chris Aurich, managing director of Gaston Systems, said: "Now we must extend the design of the research machine to a full-scale production unit. Our cooperation with IMD will lead to the way indigo is applied to the yarn. A fundamental change has occurred."

Frankangel brand president Tom Waldron said: "Flagler has promoted the commercialization of this technology because we believe it has great potential to improve the environmental impact of our industry and help us achieve the goal of water conservation. ."

“A large fiber workshop uses millions of gallons of water a day to dye denim.” Sudhakar Puvvada, who is responsible for the cowboy innovation at the Shepherd Factory and Lee’s Global Innovation Center, and advised IMD, explains that “IMD innovation can Greatly reduce the energy required for dye and wastewater treatment."

Dean Esrich, chief researcher at Texas Tech, said: "The water required for dyeing is reduced and processing costs are reduced. In addition, the IndigoZERO system accelerates product development time and may reduce product development time by 90%. We are grateful to the Wrangler factory and Lee for their investment and technical contributions, as well as research funding from the American Manufacturing Innovation Fund to help this innovation become commercially viable." (Source: Fibre2Fashion Textile and Apparel Information Network, China Textile Economic Information Network Xu Bo Compile)

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